How to Replace a Tonneau Cover – Step-by-Step Guide for Truck Owners

Tonneau covers are a vital accessory for truck owners, providing both security and style to your vehicle. They protect your cargo from the elements, keep your belongings safe from prying eyes, and enhance the overall aesthetic of your truck. However, like any other part of your vehicle, tonneau covers can wear out over time or become damaged, necessitating a replacement. But how to replace tonneau cover? What are the steps involved, and what tools will you need? This blog post aims to answer all these questions and more.

How to Replace Tonneau Cover

In this comprehensive guide, we will walk you through the process of replacing a tonneau cover, from choosing the right replacement to the actual installation process. We’ll cover the different types of tonneau covers available in the market, the pros and cons of each, and how to select the one that best suits your needs. We’ll also delve into the step-by-step procedure of removing the old cover and installing the new one, providing practical tips and tricks along the way. So, are you ready to give your truck a fresh new look? Let’s dive in!

What is Replacement Tonneau Cover?

A replacement tonneau cover is exactly what it sounds like – it’s a new tonneau cover that you purchase to replace your old or damaged one. Tonneau covers are protective covers that are designed to fit over the bed of a pickup truck. They come in a variety of styles and materials, including hard and soft covers, roll-up covers, folding covers, and retractable covers.

These covers serve multiple purposes. They provide security by keeping your cargo out of sight from potential thieves, protect your truck bed and its contents from the elements like rain, snow, and UV rays, and they can also improve your vehicle’s fuel efficiency by reducing aerodynamic drag.

When your current tonneau cover becomes worn out, or damaged, or you simply want to upgrade to a different style or material, you would purchase a replacement tonneau cover. This replacement process involves removing the old cover and installing the new one, which can often be done with common tools and a bit of time. The exact process can vary depending on the type of tonneau cover and the specific design of your truck.

Why do you need to replace Tonneau cover?

Replacing your tonneau cover can offer several benefits, depending on the condition of your current cover and your specific needs. Here are a few reasons why you might consider a replacement:

  1. Damage or Wear and Tear: Over time, tonneau covers can become worn or damaged due to exposure to the elements, frequent use, or accidents. A damaged cover might not provide the protection your truck bed needs, leaving your cargo vulnerable to weather damage or theft.
  2. Upgrading to a Different Style or Material: Tonneau covers come in a variety of styles and materials, each with its own advantages. You might want to replace your current cover with a different type that better suits your needs. For example, if you have a soft cover but need more security, you might upgrade to a hardcover.
  3. Improved Aesthetics: A new tonneau cover can significantly improve the look of your truck. If your current cover is faded or worn, a fresh replacement can give your vehicle a more polished and well-maintained appearance.
  4. Enhanced Functionality: Some tonneau covers offer additional features like tool compartments, increased load-bearing capacity, or improved accessibility to the truck bed. If your current cover lacks these features, a replacement could enhance your truck’s functionality.
  5. Better Fuel Efficiency: Some studies suggest that using a tonneau cover can improve a truck’s fuel efficiency by reducing aerodynamic drag. If your old cover is not aerodynamically designed, replacing it with a more streamlined one could potentially save you money on fuel in the long run.
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Remember, the key to a successful replacement is choosing the right tonneau cover that fits your truck model and meets your specific needs.

Process of replacing a tonneau cover

Oh, I absolutely love talking about tonneau covers! They’re such an essential part of a truck, and replacing them can really give your vehicle a fresh new look. Now, let’s dive into the process of replacing a tonneau cover, shall we?

First off, let me tell you, the variety of tonneau covers out there is just amazing. You’ve got your roll-up covers, your folding covers, retractable ones, and even hinged covers. Each type has its own charm and functionality. The hardcovers, for instance, are fantastic for security. They’re sturdy and tough to break into. On the other hand, soft covers are more flexible and easier to handle. It’s all about what suits your needs best.

TRI-FOLD Truck Bed Tonneau Cove

Now, onto the replacement process. It’s not as daunting as it sounds, I promise! Most tonneau covers come with their own set of mounting hardware and detailed instructions. You’ll need some basic tools like a wrench and a screwdriver, and you’re good to go. The first step is to remove the old cover. This usually involves unscrewing the clamps or rails that hold the cover in place. Remember to do this gently to avoid damaging your truck bed.

Once the old cover is off, it’s time to install the new one. This is my favorite part! It’s like giving your truck a mini makeover. The installation process varies depending on the type of cover, but it generally involves securing the cover onto the truck bed using the provided hardware. Make sure to align it properly and tighten all the screws securely.

And voila! You’ve got yourself a brand-new tonneau cover. The satisfaction of seeing your truck with a fresh cover is just unbeatable. Plus, the added security and protection for your cargo is a huge bonus.

In my opinion, replacing a tonneau cover is a worthwhile investment for any truck owner. It’s a task that requires a bit of time and effort, but the end result is absolutely worth it. So, go ahead and give your truck the love it deserves!

Components And Tools You’ll Need

Before we begin, make sure you have the following tools on hand:

Socket WrenchA type of wrench (or spanner) that has a socket attached at one end, usually used to turn a fastener.Used to tighten or loosen the bolts or nuts that secure the tonneau cover to the truck bed.
ScrewdriverA tool with a flat or cross-shaped tip that fits into the head of a screw.Used to install or remove screws during the installation process.
Tape MeasureA flexible ruler used to measure size or distance.Used to measure the truck bed to ensure the new tonneau cover fits properly.
ClampsA fastening device used to hold or secure objects tightly together.Used to temporarily hold the tonneau cover in place during installation.
Drill (optional)A tool fitted with a cutting tool attachment or driving tool attachment, usually a drill bit or driver bit.Some tonneau covers may require drilling for installation.
Level (optional)A tool used to check if a surface is horizontal (level) or vertical (plumb).Used to ensure the tonneau cover is installed evenly.

These components include the type of tonneau cover, the tools required, the installation process, and the time and cost involved:

ComponentRoll-Up CoverFolding CoverRetractable CoverHinged Cover
Type of Tonneau CoverMade of soft or hard material, rolls up towards the cab of the truck for access.Made of hard or soft material, folds towards the cab in two or three sections.Hard material, retracts into a canister at the cab of the truck.Hard material, lifts up from the tailgate side like a trunk lid.
Tools RequiredBasic tools like a wrench and screwdriver.Basic tools, plus additional hardware may be required for hard folding covers.Specialized tools may be required due to the complexity of the retractable mechanism.Basic tools, plus additional hardware for securing the hinge.
Installation ProcessRelatively easy to install, with clamps securing the cover to the truck bed.Similar to roll-up, but additional steps may be needed to secure the folding sections.More complex due to the retractable mechanism, professional installation may be recommended.Requires careful alignment of the hinge, professional installation may be beneficial.
Time InvolvedQuick installation, usually under an hour.Slightly longer than roll-up due to additional sections.Longest installation time due to complexity.Similar to retractable, due to the need for precise hinge alignment.
CostGenerally the most affordable option.More expensive than roll-up, but less than retractable.Most expensive due to the complex mechanism.Similar to retractable, due to the sturdy construction and hinge mechanism.

Remember, the best tonneau cover for you depends on your specific needs, budget, and the amount of time and effort you’re willing to put into the installation process. Each type of cover has its own advantages and disadvantages, so it’s important to consider all these factors before making a decision.

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How to Replace Tonneau Cover

If you own a truck and have a Truxedo Lo Pro Tonneau cover installed, you might find that over time, the cover can wear out. This is especially true if the truck is often exposed to harsh weather conditions and frequent car washes. In my case, the Tonneau cover was over ten years old and the Velcro stitching started to come undone. This led me to the decision of replacing the cover. Here’s a step-by-step guide on how to replace a worn-out Truxedo Lo Pro Tonneau cover.

Step 1: Removal of the Old Cover

The first step in the process is to remove the old cover. This is done by rolling up the old cover and unhitching it from the truck. It’s a simple process that doesn’t require any special tools. Just make sure to loosen the latches before you start rolling it up.

Start by loosening the clamps or bolts that secure the old tonneau cover to the truck bed. You can usually do this with a socket wrench or screwdriver.

Once the clamps or bolts are loosened, carefully lift the old tonneau cover off the truck bed. You might need a helper for this step, especially if the cover is heavy.

Set the old cover aside. If it’s still in good condition, you might consider selling it or giving it away.

Step 2: Preparation of the New Cover

Once the old cover is removed, it’s time to prepare the new cover. Clean the truck bed thoroughly. Remove any debris or dust that might interfere with the installation of the new cover.

If your new tonneau cover requires additional mounting hardware, install it according to the manufacturer’s instructions. Start by unrolling the new cover upside down. This is to ensure that the straps are on the correct side. Then, using a flat-tip screwdriver, gently remove the end caps and slide out the old cover from the slot. After this, slide the new cover into the slot and reattach the end caps.

Step 3: Transfer of Velcro Bars

The next step is to transfer the Velcro bars from the old cover to the new one. This is a straightforward process. Just make sure that the bars are nice and centered on the new cover.

Step 4: Preparation of the Bumper End

The bumper end of the cover also needs to be prepared. This involves removing the end caps from the bumper end of the old cover and sliding out the cover. Then, slide in the new cover and reinstall the end caps.

Step 5: Installation of the New Cover

The final step is to install the new cover. Roll up the new cover and place it back on the truck. Make sure that the tensioners align with the wear mark on the cover. After some adjustments to the tensioners and bars, the new cover can be locked into place.

Replacing a Truxedo Lo Pro Tonneau cover is a relatively straightforward process that can be done with simple tools. However, it’s important to ensure that the new cover is installed correctly, with the straps on the correct side and the tensioners aligned with the wear mark. Some adjustments may be needed after installing the new cover to ensure it fits properly.

Follow these steps to install your tonneau cover properly:

  1. 🔧 Line up the back of the tonneau cover with the back of the bed, ensuring it is centered on the rails.
  2. 🔩 Attach clamps on both the driver’s side and passenger side of the cover. Align them with the plastic or metal rail on the bedside. Once aligned, push up and tighten the bolts securely.
  3. 🛡️ Use safety retainers to tighten the cover to the bed rail on all four sides. This will ensure a snug fit and prevent any unwanted movement.
  4. ⛓️ Attach a safety strap to the bed rail and tighten it. This additional step adds extra stability and security to the tonneau cover.
  5. 🚛 Unfold the tonneau cover and locate the rear attachment points. These points will help secure the cover in place.
  6. 📍 Choose the appropriate spot on the bed rail for the handles of the top red rail. Ensure that the chosen spot matches the width and size of your bed.
  7. 📐 Slide the handles over the selected spot and push them to lock the tonneau cover. This step ensures that the cover is securely fastened and won’t come loose during use.
  8. 🔒 Finally, secure the cover by grabbing the latch, pulling it down, and pushing it to lock it in place. For added security, use the lock provided with your tonneau cover.
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By following these simple steps, you can successfully install a tonneau cover on your truck, providing protection and convenience for your truck bed. Enjoy the enhanced functionality and style that a tonneau cover brings!

Step 6: Test the New Tonneau Cover

Test the new cover to make sure it opens and closes properly. If it’s a roll-up or folding cover, roll or fold it up and down a few times to ensure smooth operation.

Check the cover after driving the truck a short distance. The vibration from driving can sometimes loosen the clamps or bolts, so you might need to tighten them again.

Congratulations, you’ve successfully replaced your tonneau cover! Enjoy the new look of your truck and the added security and protection for your cargo.

The cost of a replacement cover can vary, but in my case, it was around $150, including shipping. This is a small price to pay for the protection and functionality that a Tonneau cover provides for your truck.

So, if your Tonneau cover is starting to show signs of wear and tear, don’t hesitate to replace it. With this guide, you’ll have your new cover installed in no time.

My Truxedo Lo Pro Tonneau Cover Replacement Journey

I recently had to replace my Truxedo Lo Pro tonneau cover, which had seen better days. Over time, the stitching had started to come undone due to exposure to the sun and frequent car washes. Since my truck sits outside and I’ve never garaged it, the cover had endured a fair amount of wear and tear. However, it had served me well for over ten years.

TruXedo TruXport 256001

During my replacement process, I experienced excellent customer service from Truxedo. They promptly provided me with a new cover and assisted me throughout the installation. Truxedo is known for its high-quality tonneau covers and exceptional customer support. They prioritize customer satisfaction and offer a lifetime warranty for original owners.

By following these steps, you can successfully install a Truxedo Lo Pro tonneau cover on your truck bed. Remember to take your time, refer to the provided instructions, and enjoy the enhanced functionality and protection that a tonneau cover brings to your vehicle.

Here are two resources from manufacturers that I find particularly useful:

  1. A.R.E. Truck Caps & Accessories: This is a fantastic resource for anyone looking to replace their tonneau cover. They are a manufacturer of various truck accessories including fiberglass pick-up truck caps, canopies, and hard tonneau covers. Their website provides detailed information about their products, including the Fusion Tonneau Cover. What I appreciate about A.R.E. is their commitment to quality and the range of options they provide. They also have a helpful FAQ section that can answer many of your questions.
  2. Peragon Truck Bed Covers: Peragon is another excellent resource. They manufacture American-made truck bed covers and their website offers a comprehensive overview of their products. What stands out about Peragon is their focus on customer service and support. They stand behind their product 100% and guarantee customer satisfaction. Their website also provides useful information on the build and construction of their covers.

Both of these resources offer valuable information that can help you make an informed decision when replacing your tonneau cover.

Frequently Asked Questions (FAQs)

Can I replace a tonneau cover by myself?

Yes, most tonneau covers are designed for easy installation and can be replaced by one person. However, some covers, especially hardcovers, can be heavy and may require a second person to help lift and position the cover.

What tools do I need to replace a tonneau cover?

Basic tools like a socket wrench and a screwdriver are usually sufficient. Some tonneau covers may require additional tools or hardware, which are typically included with the cover.

How long does it take to replace a tonneau cover?

The time it takes can vary depending on the type of cover and your level of experience. However, most tonneau covers can be replaced in under an hour.

Can I replace a soft tonneau cover with a hard one?

Yes, you can replace a soft cover with a hard one, or vice versa, as long as the new cover is designed to fit your specific truck model.

Do I need to drill holes in my truck to install a tonneau cover?

Most tonneau covers do not require drilling and can be installed using clamps or existing holes in the truck bed. However, some covers may require drilling, so always check the installation instructions.

How do I choose the right replacement tonneau cover?

Consider your needs (security, weather protection, ease of access), your budget, and the style of cover you prefer. Also, make sure the cover is designed to fit your specific truck model.

Can I drive with my tonneau cover open?

This depends on the type of tonneau cover. Some covers, like roll-up or folding covers, can be secured in an open position and are safe to drive with open. Others, like hinged covers, should be closed when driving. Always refer to the manufacturer’s instructions.

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